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General => IHADAV8 Playground => Topic started by: larrym on November 09 2015, 12:59:12 AM

Title: My winter or many winters project
Post by: larrym on November 09 2015, 12:59:12 AM
So my car is a little rough in places, the PS rear is rotted pretty bad floors rear body mounts frame.
Ttop area is pretty rough too.
I picked up a shell and chassis from a buddy in exchange for me installing some floors. It's in really good shape and my plan is to pull the frame out and do what body work that needs to be done. Then get the frame stripped brace it up I might do a notch haven't decided.
Here it sits should have it separated next week end. 
Title: Re: My winter or many winters project
Post by: motorhead on November 09 2015, 08:19:32 AM
That is the way to do it! Don't fight the rot, replace it. Good luck... and do the frame notch.
Title: Re: My winter or many winters project
Post by: good2win22 on November 09 2015, 08:26:01 AM
Definately the way to go.  Charlie has a frame that he's done a bunch of mods to.  Maybe he will chime in with a list of things he's done
Title: Re: My winter or many winters project
Post by: TexasT on November 09 2015, 04:43:51 PM
And a link to his frame thread. It is pretty interesting.
I am liking the project. I was against TTops but the older I get the more I'd like more than just two windows down.
Title: Re: My winter or many winters project
Post by: Scoobum on November 09 2015, 04:45:13 PM
Larry...call Dusty at PTC and go over frame notching with him. There's a right way and a wrong way...with the latter buckling the rear quarters on launch.
Title: Re: My winter or many winters project
Post by: Scoobum on November 09 2015, 04:46:29 PM
And a link to his frame thread. It is pretty interesting.
I am liking the project. I was against TTops but the older I get the more I'd like more than just two windows down.

I have a T Top car...you don't want one.
Title: My winter or many winters project
Post by: larrym on November 09 2015, 05:19:22 PM

Larry...call Dusty at PTC and go over frame notching with him. There's a right way and a wrong way...with the latter buckling the rear quarters on launch.
Thanks Brad
I will try and talk to Dusty.
I have a buddy close by that's a pretty smart cookie that's going to help me out.
He did a 79 Malibu frame off that is sick if mine comes out half as good I will be stoked!
This all started after I broke thru the 11:50 barrier and I was thinking about a roll bar so I was good to 10:00.
Once I really started looking at what I had it became clear this was the route to go.
The roll bar should also help hold it all together. Ryan ( my buddy) like things stout his car runs mid 10s built to go deep into the 9s.
Title: My winter or many winters project
Post by: larrym on November 09 2015, 05:20:00 PM
And I wish it was a hard top too!
Title: Re: My winter or many winters project
Post by: Scoobum on November 09 2015, 05:24:17 PM
Larry, I'm fairly certain a full cage is required to properly tie the frame notch into. Dusty will fill you in. You've got the car apart...may as well make it legal.
Title: My winter or many winters project
Post by: larrym on November 11 2015, 05:23:23 PM
So all but 1 body mount came out....
The one that didn't is right behind the drivers door.  The channel is rotted it's the worse spot on the whole car.
We can lift it off as is just pulling what's left of the front suspension. We are having a lift party on the weekend set it on 4x4 and jack stands and drag the frame out!
Title: Re: My winter or many winters project
Post by: daveismissing on November 15 2015, 01:54:33 PM
..
Title: My winter or many winters project
Post by: larrym on November 15 2015, 03:31:47 PM
Frame out and striped down.
Looks like I have 4 frame to body mounts to repair on the frame will know more after I clean it up.
Title: Re: My winter or many winters project
Post by: Scoobum on November 15 2015, 04:54:24 PM
Larry...this is prolly a stupid question...but how do vehicles rust out when you guys don't see snow out there....and the roads don't get salted.
Title: My winter or many winters project
Post by: larrym on November 15 2015, 07:00:52 PM
We get salt  on the roads airs full it too right on the ocean. Plus it's a rain forest....
Title: My winter or many winters project
Post by: larrym on November 16 2015, 11:27:39 PM
So I have a question about the body mount repair washers. Can they be laid on top and welded if all are done? Or should they be cut in?
Title: Re: My winter or many winters project
Post by: Forzfed on November 17 2015, 04:36:58 PM
I thought your car was white, Larry? :chin:
Title: My winter or many winters project
Post by: larrym on November 17 2015, 04:44:28 PM
Oh it is white 😊 this is a replacement shell and frame. I plan to get it all fixed up and install a roll bar and then swap the pieces.
This way I can still drive it with less down time.
Title: Re: My winter or many winters project
Post by: good2win22 on November 17 2015, 10:36:42 PM
If you have some good metal around the body mounts on the frame, I would sit them all on top.  One weld around the washers and then grind the weld flush if needed.  Everything "should" should line up body line wise as long as they are all torqued to the same value.  Talk to Charlie about some frame stiffners that he has on his frame.  Real slick! 
Title: My winter or many winters project
Post by: larrym on November 17 2015, 10:56:51 PM
Yeah I plan on reinforcing it to stiffen it up. Here are the three worse pockets.
Title: My winter or many winters project
Post by: larrym on November 25 2015, 12:14:28 AM
Started welding the seams good thing I got a grinder it's been awhile and mig is new to me grew up on a stick welder....

I plan to box the channel and  reinforce the LCA mounts plus mount a tube across the frame at the spring perches.
Title: Re: My winter or many winters project
Post by: good2win22 on November 25 2015, 06:11:05 AM
I feel the same way Larry. Takes a few minutes to get back into the swing of it. Probably wouldn't be that way if we welded every day...
Title: Re: My winter or many winters project
Post by: daveismissing on November 26 2015, 09:24:31 AM
I have the Mitchell  frame dimensions print if you want to check anything
Title: My winter or many winters project
Post by: larrym on November 26 2015, 10:44:40 AM
Thanks Dave 😊 I end up measuring the body to locate the pocket under the AC
Title: Re: My winter or many winters project
Post by: larrym on November 26 2015, 02:28:03 PM
I did find these
Title: Re: My winter or many winters project
Post by: daveismissing on November 26 2015, 03:31:11 PM
http://dtekk.com/automotive/frame/Frame_dim_dtekk.JPG (http://dtekk.com/automotive/frame/Frame_dim_dtekk.JPG)
Title: My winter or many winters project
Post by: larrym on November 26 2015, 03:32:55 PM
Thanks Dave!
Title: Re: My winter or many winters project
Post by: Scoobum on November 26 2015, 04:59:47 PM
Larry...keep the build pics comin'! :)
Title: My winter or many winters project
Post by: larrym on November 26 2015, 10:22:39 PM
So I have been keeping my self entertained for the most part. Got 2 pockets repaired and all the seams on the top from the front crossmember back done. I started fitting 4" x1/8 plate to box the frame. Found a spot on the DS rail that's tweaked any suggestions on how to tweak it back?
Title: Re: My winter or many winters project
Post by: TexasT on November 27 2015, 06:35:24 AM
I can't tell what is tweaked but for flat things I like my big crescent wrench and if needed a cheater pipe for leverage. Or maybe a pipe wrench of you can live with teeth marks in what you are bending.
Title: My winter or many winters project
Post by: larrym on November 27 2015, 10:38:27 AM
The bottom edge was tweaked picked up with my floor jack and whacked  it a couple times with a hammer all good now.
Apparently I have to open up the hole I left to get that body mount in the middle one is backwards large portion of the bushing goes on the bottom ?
Title: My winter or many winters project
Post by: larrym on November 27 2015, 11:17:13 PM
So I was thinking of using these rather than bracing the stock LCA bracket.

https://wildridesracecars.com/shop/general-motors/g-box-lower-replacement/
Title: Re: My winter or many winters project
Post by: good2win22 on November 27 2015, 11:35:35 PM
You could make those and save yourself about a hundred bucks
Title: My winter or many winters project
Post by: larrym on November 27 2015, 11:49:15 PM
I did consider that option wonder if my fab skills are up to it look simple enough. 
Title: Re: My winter or many winters project
Post by: good2win22 on November 28 2015, 12:25:23 AM
Those will really give you some options on setting the LCA level depending in your ride height.  Take a look at http://www.baselinesuspensions.com/kits/chevy.htm (http://www.baselinesuspensions.com/kits/chevy.htm) for the upper bracket ideas. Lots of options with their brackets as well
Title: My winter or many winters project
Post by: larrym on November 28 2015, 12:49:39 AM
Cool thanks!
Title: My winter or many winters project
Post by: larrym on November 28 2015, 04:03:24 PM
Chanel all boxed.
Title: My winter or many winters project
Post by: larrym on November 28 2015, 05:46:40 PM
And here is why.... It would lift 1 side 8" before the other side came off the jack stand.

https://vimeo.com/147856167 (https://vimeo.com/147856167)
Title: My winter or many winters project
Post by: larrym on December 04 2015, 10:36:54 AM
LCA braced decided to keep it simple.
Title: Re: My winter or many winters project
Post by: TexasT on December 05 2015, 01:55:03 PM
Those will really give you some options on setting the LCA level depending in your ride height.  Take a look at http://www.baselinesuspensions.com/kits/chevy.htm (http://www.baselinesuspensions.com/kits/chevy.htm) for the upper bracket ideas. Lots of options with their brackets as well
Wow, Jason that page is LOOOAADDDED(in my best ron white voice)with info. Thanks for posting it. I have to get bus0y measuring so mine can 60' like some of those.
Title: Re: My winter or many winters project
Post by: good2win22 on December 06 2015, 08:06:23 AM
I used there upper relocation brackets and upper arms in the white T. Helped me center the rear axle under the car and dial in the preload on the right rear tire.  I had MT streets on the car and had a best 60' of 1.59. I plan on putting the same upper brackets and arms on the limited along with a hellwig bar and some 28x9 slicks.  First things first... Will be a moser axle swap.  I'm looking at their 30 spline axles and posi
Title: Re: My winter or many winters project
Post by: TexasT on December 06 2015, 09:05:13 AM
I couldn't get to their site where they sold stuff. The link at their page was dead. I'll have to look into it.
Title: My winter or many winters project
Post by: larrym on December 06 2015, 03:39:58 PM

I used there upper relocation brackets and upper arms in the white T. Helped me center the rear axle under the car and dial in the preload on the right rear tire.  I had MT streets on the car and had a best 60' of 1.59. I plan on putting the same upper brackets and arms on the limited along with a hellwig bar and some 28x9 slicks.  First things first... Will be a moser axle swap.  I'm looking at their 30 spline axles and posi


Helwig ARB is worth buying the links are a little hokey I had a problem with one they had me a replacement in 3 days no charge no questions.
Title: Re: My winter or many winters project
Post by: Scoobum on December 06 2015, 07:26:51 PM
Your welding is looking good. :)
Title: My winter or many winters project
Post by: larrym on December 06 2015, 09:04:58 PM
Thanks Brad it's easier every pass 😃
Title: Re: My winter or many winters project
Post by: TexasT on December 06 2015, 10:25:43 PM
http://www.aggressiveauto.com/proddetail.asp?prod=SU00 (http://www.aggressiveauto.com/proddetail.asp?prod=SU00)

I'm wanting one of these. How big is the helwig bar?
And box the control arms.
Title: My winter or many winters project
Post by: larrym on December 06 2015, 11:35:01 PM
Helwig is a different desgn it bolts to the diff and has end links that bolt to the cross member.
 
Title: Re: My winter or many winters project
Post by: good2win22 on December 07 2015, 08:17:26 AM
Hey Rich,
The problem with that bar is it is still bolted to the lower control arms.  Hellwig and the HR bar clamp to the axle tubes and then to the frame.  When installed and adjusted properly it really helps straighten the car out
Title: My winter or many winters project
Post by: larrym on December 07 2015, 08:53:52 AM
Car drives much better with it and it's adjustable 3 settings plus you can preload the PS so no air bag is required
Title: My winter or many winters project
Post by: larrym on December 09 2015, 09:35:01 PM
Got a little more done almost time for paint.
Title: My winter or many winters project
Post by: larrym on December 12 2015, 02:51:13 PM
A coat of POR15 flip it over do the top and run some lines.
Title: Re: My winter or many winters project
Post by: Scoobum on December 12 2015, 04:36:50 PM
Looks good. :rock:
Title: Re: My winter or many winters project
Post by: good2win22 on December 12 2015, 10:15:01 PM
Nice!
Title: Re: My winter or many winters project
Post by: Pyro6 on December 15 2015, 04:47:01 PM
Lookin good

Title: My winter or many winters project
Post by: larrym on December 20 2015, 04:40:25 PM
So got the frame finished of found the PS cross member mount needed a little help I had left it on while I was welding it up.
I cut a piece of plate and slide it under I attached it to the material I boxed the frame with for added support. 
Title: My winter or many winters project
Post by: larrym on December 20 2015, 04:44:15 PM
Started to work on the floor the little hole under the window was more than I thought....
Cut it back and fit a piece of 18 ga sheet metal.
Title: Re: My winter or many winters project
Post by: good2win22 on December 20 2015, 06:56:12 PM
Progress!
Title: Re: My winter or many winters project
Post by: Be4u on December 21 2015, 04:04:17 AM
Great thread!
Title: My winter or many winters project
Post by: larrym on December 29 2015, 02:00:05 PM
I made a patch panel for the floor and patched the hole by the seat belt mount.

The body mount is going to take some fabrication... ....
Title: Re: My winter or many winters project
Post by: Scoobum on December 29 2015, 02:39:36 PM
Lookin' good! Keep the pics comin'!
Title: My winter or many winters project
Post by: larrym on January 02 2016, 08:08:42 PM
Ok remember I'm not a welder fabricator....
Patched the floor and made a channel would have welded it in but my hole saw was not up to the challenge.
Title: Re: My winter or many winters project
Post by: good2win22 on January 02 2016, 11:28:33 PM
Less corrosion the better!
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