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Tech Area => General Buick Tech => Topic started by: SuperSix on January 16 2011, 03:02:11 PM

Title: Voltage all over the place
Post by: SuperSix on January 16 2011, 03:02:11 PM
Now - I would like to preface this that I had this issue BEFORE I installed Mike's 200A alternator upgrade.

I was piddling with the Caddy yesterday, and thought it was high time to fire up the TR and let it run for awhile.

I remembered the wonky voltages, so once it was running, I checked the voltage at the back of the alternator - 14.5v.

After it warmed up, the voltage was all over the place - varying from 13.2 - 14.3.

I don't remember what all was in the kit, but as I said - it did it before.

What could be the cause?
Title: Voltage all over the place
Post by: ULYCYC on January 16 2011, 05:34:07 PM
Could be normal. Load, rpm's, temps and battery condition effect alt output. Need more info
Title: Voltage all over the place
Post by: SuperSix on January 16 2011, 06:20:03 PM
Quote from: "ULYCYC @ Sun Jan 16, 2011 5:34 pm"
Could be normal. Load, rpm's, temps and battery condition effect alt output. Need more info


What additional info do you need?

I have to assume the battery was fully charged - it's on a battery tender at all time. (Disconnected when engine running)
It was completely warmed up.
No load other than the running motor, guages, etc. AC/Fan off, no radio, etc.
RPM was idle - ~750 rpm or so.

What other tests can I do to isolate the issue?
Title: Re: Voltage all over the place
Post by: ULYCYC on January 16 2011, 06:35:06 PM
You gave me the info and you didn't even know it :rolleyes:
Should be 13.9 to 14.5 at cold startup. Don't buy parts or tear it apart because it's 14.3. Values are just an average and do vary. Once warmed up lets say 20 minutes it will drop down to around 13.5. Same rule above applies. Could be 13.3 or 13.7.
The charge state of the battery has a lot to do with it. If you cooked all the electrolyte out with the battery tender and replaced it with Florida swamp water you can have these issues.
Title: Voltage all over the place
Post by: Steve Wood on January 17 2011, 11:03:32 AM
I believe it is normal to see a fluctuation if one uses a digital meter with one probe on the output terminal and the other on the case.  I see changes on mine any time I read it.

As Ed stated, it should charge high when cold, or first started, and lower as it warms up.

It takes more voltage to charge a colder battery as the internal resistance rises the colder the battery.  Alternators are pretty smart when it comes to internal electronics.
Title: Voltage all over the place
Post by: phil_long on April 06 2011, 10:52:48 AM
......and to think that I was about to go changing out stuff because of the variances in the voltage of my car.  this helped a ton and saved me some money.  good thread
Title: Voltage all over the place
Post by: Steve Wood on April 06 2011, 11:18:07 AM
A few things to note...

One is that the scanmaster very often reads lower than the back of the alternator and it may vary differently than readings at the back of the alternator...t he moral being to check voltage at the alternator as was done above.

Secondly, using a digital meter will show variations that will not be seen on an analog meter.  Whether these variations are absolutely correct or, are due to the sampling rate of the meter and the switching going on inside the regulator circuit of the alternator, I am not sure.  I don't think they are important as long as the voltage does not fall for prolonged periods of time under wide open throttle, or at idle with the lights on, etc.

Given the age of our cars, it is not uncommon to find some fairly large voltage drops in the circuitry.

Remember the alternator is grounded by the case to the accessory mount.  The mount to the engine by bolts and the engine to the ground cable.  With age, there can be problems.

If you put your meter across the alternator housing with a good contact point and the other end to the ground terminal of the battery and read 0.5v on the meter, then you know you have a bad ground path that is losing a half volt before you even get started....the above with the engine running, of course.

If you do the same for the positive terminal on the back of the alternator to the battery plus terminal and see a significant problem, then you know you have a problem in the plus side of the circuit.

I learned this long ago with a big drop across the cable to the battery from the alternator, and later, after I powdercoated the alternator which caused a drop on the ground side of the circuit.

We always want to change parts rather than do a little trouble shooting for simple things....fort unately we don't go to jail for such or I would be way up the river
Title: Voltage all over the place
Post by: phil_long on April 06 2011, 03:40:42 PM
Im gone have to try that.  One probe on the alternator and one on the neg post on battery.
Title: Voltage all over the place
Post by: Steve Wood on April 06 2011, 04:20:12 PM
yep, meter on volts, of course....be sure you are making good contact on the case.  Any voltage on the meter will be the result of the improved path thru the meter making up for a loss in the normal circuit.

Do the same thing between the battery terminal on the back of the alternator and to the positive battery terminal.
Title: Re: Voltage all over the place
Post by: challengermike on April 09 2011, 02:46:31 PM
so lets say you turn on the lights and maybe the heater.Should'nt the voltage kick up some.My car will drop to 11.9 at idle when doing this.I have 2 alts that both tested good and it still does this with either one.I know it maybe alittle lower at idle but this just seems to much of a drop.I think of this a discharging the battery at idle correct?
Title: Voltage all over the place
Post by: Steve Wood on April 09 2011, 03:53:30 PM
Are you reading the voltage at the alternator?

It should not necessarily kick up the voltage, but, it should hold it.  Anything under about 12.5 is discharging the battery.  For brief moments, it is okay, but it really should be mid 13s.

Read the voltage across the alternator.  (terminal on back and the case and compare that to what you read across the battery as a first step.

If there is a big difference, then do the voltage drop checks I suggested above.
Title: Re: Voltage all over the place
Post by: Pyro6 on April 09 2011, 05:25:13 PM
Quote from: "challengermike @ Sat Apr 09, 2011 1:46 pm"
so lets say you turn on the lights and maybe the heater.Should'nt the voltage kick up some.My car will drop to 11.9 at idle when doing this.I have 2 alts that both tested good and it still does this with either one.I know it maybe alittle lower at idle but this just seems to much of a drop.I think of this a discharging the battery at idle correct?
Your measurement isn't voltage drop, it is more a reading of your system not able to keep up with voltage usage. Voltage drop on an active circuit is a difference in voltage between to points, which should be minimum.
Title: Re: Voltage all over the place
Post by: challengermike on April 10 2011, 09:50:58 AM
I have the engine out of the car right now but when i get it back in i will check it out.It has'nt caused me any problems but its just bugging me.
Title: Voltage all over the place
Post by: Steve Wood on April 10 2011, 12:09:16 PM
definitely not right...these days it is hard to count on a rebuilt...or even some news ones to work properly.

If you are in an area with good junk yards, go find an Impala style alternator from 94-96.  140 amp CS144.  All the crossover numbers are on my site.  They are pretty close to the GN unit in price new, but they are better built all the way around
Title: Re: Voltage all over the place
Post by: challengermike on April 10 2011, 11:12:31 PM
That is the other alt i have and tried with the same results.The place i took the alt to have it tested said this alt (cs144)was great,put alot of amps out at a low rpm.It was by far better than my stock 1.He seemed like he was shocked how well it worked,lol
Title: Voltage all over the place
Post by: Steve Wood on April 11 2011, 12:11:23 AM
+They put out a lot more than idle than do the original units.

When you get the car back together, we can figure out what is going on :)
Title: Re: Voltage all over the place
Post by: challengermike on April 11 2011, 10:27:16 PM
Just waiting for PTC to restall my converter and it will be back in soon.It would be nice to solve my spoolup and voltage problem this year.
Title: Re: Voltage all over the place
Post by: SuperSix on August 20 2011, 11:29:04 PM
Lo and behold I fixed the voltage issue tonight.
I recharged the A/C, and it ran for quite awhile under 12.5v, and discharged the battery to where it wouldn't start. The old alternator couldn't handle the blower on high, and the dual fans running at full tilt at idle for ~45 minutes.

Since I recently got a spare alternator, I tossed it in (in the rain). When I went to put the positive cable back on the battery, I noticed another nugget of joy - somehow I had stripped the positive post out on my 1 year old battery.  :013: (How do I fix that? Oversize bolt, I presume)

I had put the completely dead battery that was in the GN when I bought it on a trickle charger a month or so ago, and it actually held a charge. The manufacture date is 2005, I was shocked that it took a charge. Pupped that in, fired it up - and the voltage is rock steady now. Still dips a bit low at idle with A/C on and lights - but MUCH better than the old alternator.

Now I need to track down why the brown wire to the alternator exciter isn't working (remember that thread? And no, it's not the bulb) I spent a good chunk of time tonight studying the service manual, and I think I know where to look.
Title: Re: Voltage all over the place
Post by: Steve Wood on August 21 2011, 10:01:45 AM
It does not work because the contacts on the pc board? that the bulb twists into are worn, corroded, or somehow do not make good contact with the contacts on the bottom of the bulb socket.

Often, you can take a pencil eraser and clean the contacts (board and socket) and get it to work, or just twist the socket a little less, or a little more and it work....
Title: Re: Voltage all over the place
Post by: SuperSix on August 21 2011, 10:13:56 AM
It does not work because the contacts on the pc board? that the bulb twists into are worn, corroded, or somehow do not make good contact with the contacts on the bottom of the bulb socket.

Often, you can take a pencil eraser and clean the contacts (board and socket) and get it to work, or just twist the socket a little less, or a little more and it work....

I seem to rmemeber doing that - but not checking the source voltage. I have the diagrams now - hoe to get it done today.

Then I will tackle the stuck-on courtesy lights.
Title: Re: Voltage all over the place
Post by: Steve Wood on August 21 2011, 10:18:10 AM
I have never figured out how people can own one of these things without having, at least, the wiring diagrams.  I love these because they put each circuit on a page instead of having the entire car wiring diagram on two 8.5x11 pages with the wires a 1/16" apart
Title: Re: Voltage all over the place
Post by: Steve Wood on August 21 2011, 10:19:20 AM
the courtesy light switch(s) completes the ground...must be stuck or corroded inside
Title: Re: Voltage all over the place
Post by: SuperSix on August 21 2011, 10:27:33 AM
I have never figured out how people can own one of these things without having, at least, the wiring diagrams.  I love these because they put each circuit on a page instead of having the entire car wiring diagram on two 8.5x11 pages with the wires a 1/16" apart

I have the CD of the service manual. Not too hard to find the info.

the courtesy light switch(s) completes the ground...must be stuck or corroded inside
I pulled both door pins out before and checked them - they were good. One of the wires that go to them is shorted out somewhere.
Title: Re: Voltage all over the place
Post by: Steve Wood on August 21 2011, 10:32:42 AM
yep..working on this pos challenger, I found rats had eaten thru a wire in two places...and one of them was touching the roof of the car...big ol' spark when I fixed the first one
Title: Re: Voltage all over the place
Post by: phil_long on August 31 2011, 05:14:41 PM
Its amazing that this thread is still going on after all this time.  You would think that I've gotten my voltage issues fixed by now, but no.  Still dealing with being a new homeowner.....
Title: Re: Voltage all over the place
Post by: SuperSix on August 31 2011, 05:23:25 PM
I dug it up when I fixed my problem, which mainly consisted of me stopping whining, acting like a bitch, and just doing something about it.
Title: Re: Voltage all over the place
Post by: phil_long on September 05 2011, 12:22:41 PM
I dug it up when I fixed my problem, which mainly consisted of me stopping whining, acting like a bitch, and just doing something about it.

I need to do exactly the same.  About to go out and try these methods in testing the voltage.  Hopefully it works....
Title: Re: Voltage all over the place
Post by: phil_long on September 05 2011, 01:00:56 PM
I know its been stressed, but im placing one probe on the nut on the back of the alt......thats the same as the case right? I checked the nut on the back of the alternator and the neg probe on the battery and it bounced back n forth bewteen 14.4 13.xx. I still feel like i'm missing some voltage somewhere.  When I got the car out of the shop, my battery had just got off the charger.  the whole ride home the car ran superb.  SM was showing 14.5 to 13.9.  After that ride home, I havent seen 14. anything on my SM, which leads me to believe that something is wrong.  This is beyond annoying.
Title: Re: Voltage all over the place
Post by: SuperSix on September 05 2011, 02:02:00 PM
I know its been stressed, but im placing one probe on the nut on the back of the alt......thats the same as the case right? I checked the nut on the back of the alternator and the neg probe on the battery and it bounced back n forth bewteen 14.4 13.xx. I still feel like i'm missing some voltage somewhere.  When I got the car out of the shop, my battery had just got off the charger.  the whole ride home the car ran superb.  SM was showing 14.5 to 13.9.  After that ride home, I havent seen 14. anything on my SM, which leads me to believe that something is wrong.  This is beyond annoying.

Was the < 14 at idle? Also - the alternator may put out more after first running to recharge the battery. Anything ~ 13.5 at idle is fine.
Title: Re: Voltage all over the place
Post by: phil_long on September 05 2011, 02:04:49 PM
does anyone know what this is? it wasnt plugged up,but also wasnt sure if it shouldve been or not
Title: Re: Voltage all over the place
Post by: SuperSix on September 05 2011, 02:10:05 PM
does anyone know what this is? it wasnt plugged up,but also wasnt sure if it shouldve been or not

I'm pretty sure that needs to be plugged into the rail module above the fusebox, lemme see what I can find.
Title: Re: Voltage all over the place
Post by: SuperSix on September 05 2011, 02:16:08 PM
does anyone know what this is? it wasnt plugged up,but also wasnt sure if it shouldve been or not
Are there any electrical functions that aren't working?
Title: Re: Voltage all over the place
Post by: SuperSix on September 05 2011, 02:20:26 PM
does anyone know what this is? it wasnt plugged up,but also wasnt sure if it shouldve been or not
this?
http://www.installationinstructions.com/FYI/fusepanels.pdf (http://www.installationinstructions.com/FYI/fusepanels.pdf)
Title: Re: Voltage all over the place
Post by: phil_long on September 05 2011, 02:38:37 PM
As far as I know, all my electrical functions work. I'm just trying to find out what should be basically. I'm pretty much a dummy when it comes to these cars.  I think I make everything harder than what it is. 
Title: Re: Voltage all over the place
Post by: phil_long on September 05 2011, 02:41:00 PM
Wow.  I guess it should be plugged up.  Lol.  I hate when others work on my car. Geesh.  Lemme go back and check it out.  Thanks Supersix.
Title: Re: Voltage all over the place
Post by: phil_long on September 05 2011, 02:52:19 PM
I plugged that piece in.  The car didnt blow up so I suppose everything is ok.  I wonder what it was for though....
Title: Re: Voltage all over the place
Post by: SuperSix on September 05 2011, 02:55:20 PM
I think it's just a capacitor to filter interference for the radio +12v circuit.
Title: Re: Voltage all over the place
Post by: phil_long on September 05 2011, 04:42:34 PM
Alrighty.  Thank you sir
Title: Re: Voltage all over the place
Post by: Turbodave on September 06 2011, 02:02:40 PM
You're correct. That big black connector with the orange wire leading to the little metal can is the radio capacitor.  Keeps noise off the power line to the radio.
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